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honda gx160 kill switch not working

Test it with the kill switch lead disconnected to eliminate the kill circuit from the equation, set the air gap to around .010" and you should be in the ball park. The flywheel brake seems to work rightfull stop in 1 to 1.5 seconds. How to Repair a Honda GCV160 gcv190 Lawnmower Honda Engine that WILL NOT SHUT OFF! GX160 - Troubleshooting | Honda If that sensor says low oil it grounds out the coil, so disconnect it then see and add a little more oil also. For a better experience, please enable JavaScript in your browser before proceeding. 2023 LawnMowerForum.com. Troubleshooting. To complete the adjustment, secure the fuel tank and connect the spark plug wire. In short, I suspect, the gasket between the carb and black spacer is torn or not sealing or the gasket between the black spacer and the carb is. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. If the engine has a fuel valve, turn it off before unbolting the tank, and make sure the tank is tilted over a container to catch any fuel that leaks out. Motor is the GCV160. The engine is 13 months old and runs a salt spreader; when under load it runs ok. Total hours on the engine can't be more than 20. FLYPIG ON Off Engine Stop Kill Switch for Honda GX120 GX160 GX200 GX240 GX270 GX340 GX390 36100-ZE1-015, 2-Pack Engine On Off Stop Switch for Honda GX120 GX160 GX200 GX240 GX270 GX340 GX390. Could the problem be the oil switch. The engine is on a Northstar (Northern Tool) 37 Ton Log splitter 2009 model. I can push it all the way to the kill switch end of the engine and rev the engine down to a slightly too fast idle, I can move it to the other side and rev the engine up but what I can't work out is supposed to shut the throttle down/move the governor arm towards idle. Because the engine slows down, the governor exerts less force, and the throttle spring wins, pulling the throttle valve open more. I have to cut off the fuel with a valve I put in before this started happening. It was doing it worse when the engine was cold before i put video on it. It needs to be hooked up to the primary side of the coil, you can tie it into the kill switch on your engine or hook it directly to the ignition module on the engine. Best I can tell is that it is adding pressure to the fuel line so the fuel can travel up to the carb from the tank. I guess my question is, Has anyone ever run into this problem an fixed it ??? If you're planning on using the electric start feather then you can wire your stitch this way. It's using more throttle to achieve the same speed because it has the added drag of overcoming the load too. Essentialy I need to find a way to prove the coil dead before I order a new one. $12.95. The throttle butterfly is linked to the governor arm via the usual arrangement (weak spring plus rigid control rod) and the whole assembly moves freely. You are using an out of date browser. Verified purchase: Yes | Condition: New. Hi all, trying to get a Honda HRU19r "Buck" back up and running and currently I'm slowly cleaning and servicing the main parts. Small Engine Troubleshooting: Quick Tips For GX120, GX160 - KAKE The Fora platform includes forum software by XenForo. A feeler gauge can be used to set the correct gap, specified in the repair manual, before fully tightening the bolts. How do I find out what the Series number is on my Briggs and Stratton Engine? If this engine behaved normally, what would make the governor arm move towards tick-over position? What closes the throttle on a Honda GX120? Keep in mind these are broad small engine. Generators and engines with a built-in console will have a light that indicates whether or not the system has been activated. Many of the clone engines utilize bullet connectors instead of spade connectors, but I don't know about your engine, you would just have to have a look at the setup to tell for sure. The governor tries to push it closed. Thanks. It is extremely hard to start a machine with stale fuel. It may not display this or other websites correctly. Have ebayed at low cost a handle lever original part and brake control cable. Turn the governor shaft clockwise. I have an 8hp Tecumseh on an Ariens ST824 SnowBlower. Should I re gap the coil ? #2. The Honda switch is only $6 here. Thanks for the suggestions. Short story (possibly by Hal Clement) about an alien ship stuck on Earth, Efficiently match all values of a vector in another vector. Thank you for watching! this will allow the ground to short out he mag to kill the spark. Enjoy banner ad-free browsing with Hobbyist Forums Plus. Most recent engines come equipped with Hondas Oil Alert system, which shuts down the engine if the oil in the crankcase is too low, preventing internal damage. that's usually the first thing i do on a honda. Yep the Buck is an Aussie & Oceannia only model. It could be a coil, but I'd check other things first. Take out the rubber band and the entire throttle arm assembly. Getting frustrated. Honda gx 160 5.5hp engine kill switch | DIY Go Karts View our Privacy Policy here. How to Repair a Honda GCV160 gcv190 Lawnmower Honda Engine that WILL NOT SHUT OFF! The throttle lever isn't jammed open; the whole assembly is new and the return spring works to close the throttle lever position back to normal/idle position. JavaScript is disabled. You must log in or register to reply here. I have a 5.5 hp honda GX160 engine that is hard to start, but once it gets going it appears to run solid unless you throttle down quickly and then it sometimes will stall out. It could be a fuel related problem.like the gas cap not venting. It is a basic model, with no flywheel brake, no safety arm/lever on the push handle, and no other safety switches. HRuiRed 3pcs ON Off Engine Stop Switch for Honda GX120 GX160 GX200 GX240 GX270 GX340 GX390 Re 36100-ZE1-015. My Coleman CT200U, has white smoke and what seems to be oil coming out of the exhaust , Chainsaw chain spins after start until I hit the throttle, Throttle Linkage for Kohler Command 18 Engine in Cub Cadet 2186. I see fuel halfway through that line, not sure whats supposed to be happening there. Download or purchase Honda Engine owners' manuals for the GX160. Has dead mans handle removed (kill switch was disabled). You must log in or register to reply here. The air filter had some oil on it,and I changed the plug even though it didn't appear bad other than carbon build up. Make sure coil is not mounted upside down, most will mount up either way, but will only work one way. Stack Exchange network consists of 181 Q&A communities including Stack Overflow, the largest, most trusted online community for developers to learn, share their knowledge, and build their careers. The governor arm is also linked to the throttle lever/plate assembly via a spring that is only just mildly tensioned when the throttle butterfly is closed. Honda Engines | GX160 Owner's Manual Connect and share knowledge within a single location that is structured and easy to search. WI, Leroy. Additional site navigation. I have had the fly wheel off, but not the coil. Motor Vehicle Maintenance & Repair Stack Exchange is a question and answer site for mechanics and DIY enthusiast owners of cars, trucks, and motorcycles. Magneto coil inspect diagnose troubleshoot easy fix. Once I replaced carb, the engine runs smooth at all throttle levels. By clicking Accept all cookies, you agree Stack Exchange can store cookies on your device and disclose information in accordance with our Cookie Policy. It would be unusual to have that many bad coils. I've got a honda gx160 genny. it runs fine but won't turn off. ive put FLYPIG ON Off Engine Stop Kill Switch for Honda GX120 GX160 GX200 GX240 Look at the plug wire and see if it is chaffed or burned somewhere, and the kill wire too. Troubleshooting Your Honda's Ignition System - Honda Lawn Parts I have a brand new Honda GX 160 that will not run. How to fix this loose spoke (and why/how is it broken). Was running OK. Engine starts on first pull whether switch is in on or off position. How to add a remote engine kill switch to Honda GC190 (GC160 - YouTube Is this engine completely stock, with stock airbox and muffler also? Got a mower in the shop for repair. How to add a remote engine kill switch to Honda GC190 (GC160) petrol (gas) engine Pizzey Technology 3.47K subscribers Subscribe 3.8K views 2 years ago My Honda GC190 comes with an. #1 I have a Honda GX 270 that runs perfect except that it will not turn off using the on and off switch. Come join the discussion about die cast, models, slot cars, radio control vehicles, classifieds, swaps, and more! A forum community dedicated to all Hobbyists. Amazon.com: Honda Gx160 Engine On Off Switch So much so that the way the previous owner stopped the engine by dropping throttle do low does not work. About eBay; Announcements; Community; Security . It is a basic model, with no flywheel brake, no safety arm/lever on the push handle, and no other safety switches. item 8 2) ENGINE KILL SWITCH ON/OFF FOR HONDA GX120 GX160 GX200 GX240 GX270 GX340 GX390 2) ENGINE KILL SWITCH ON/OFF FOR HONDA GX120 GX160 GX200 GX240 GX270 GX340 GX390. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. The switch tests good and I even went so far to replace it. The engine has a yellow cable coming from under the air filter housing somewhere and goes into a nut type thing into the engine . It feels like I am not getting enough fuel though. Unsure about the serial number. The action of the governor lever, moving under the influence of the governor weights, is to close the throttle butterfly. Agreed with you and decided not to short cut. There are two key parts to safely stopping a typical mower engine: Thanks for the diagram. Quick Guide for GX120, GX160, & GX200: Honda Small Engines Troubleshooting Engine Remote Start Kit Honda GX200 Go Kart Mini Bike The problem is that the bolt ear on the block that the carb manifold attaches to broke off. Test with kill switch lead disconnected at coil, and spin engine with recoil starter not by hand to test for spark. All rights reserved. When the engine is running, magnets on the flywheel pass by a coil, creating electricity. where is this yellow lead supposed to connect? the machine - Reddit For ED1000 EZ1400 EG1400 EG1000 EZ2500 EZ3500 EZ5000 generator. The problem you're having can be difficult to diagnose, but it's usually something simple. In a car, the power generation system is contained in the alternator, but in a small engine, the generator components are separated and mounted on and around the flywheel. Honda GCV 160 on pressure washer. https://www.google.com/webhp?source=UTF-8#q=repair manual for honda gx270 engine. Honda gx160, wont stay running | Bob's 4 Cycle Karting 4 sets Low Oil Alert Sensor and On Off Switch Engine Kill Switch for For a better experience, please enable JavaScript in your browser before proceeding. If the kill switch is damaged, it will need to be replaced. Honda's are bad about the governor gear wearing out, it is inside the . Typically speaking, if it wont run unless the choke is on, its has a vacuum leak. Ask an Expert Car Questions Small Engine Troubleshooting I've got a honda gx160 genny. At Paragon Honda we pride ourselves on making the dealership experience simple and frustration free for drivers all across New York. Could get it to start with the pull cord on occassion, but only once with the electric start. Governors are typically a pair of weights that pull on a shaft, that presses a lever (we'll call this the governor lever). The coil, transistor, rectifier and spark plug wire are built as one unit. check your valve clearance just to rule it out and then get a compression reading. Here's a failure that goes in reverse. Owner's Manual. Honda gcv160 on yardman kill switch question | Lawn Mower Forum The easiest way to set this gap is to place a business card between the flywheel and the coil, then tighten down the bolts enough to keep the coil in position. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. This counteracts the load by applying more throttle, restoring the balance. I've taken the spark plug out, reconnected the wire and cranked it over. How To Reset The Governor On A Honda Gx160 - Spielworks Media Remote Start/Kill Kit. You can always disconnect the wire from the switch. Hello there all. I have a brand new Honda GX 160 that will not run. I've taken JavaScript is disabled. gokart, minibike, scooter or car. There should be two wires next to the switch that can be disconnected by pulling them apart, as well as a grounding tab located on the back of the switch that should be bent back. The faster the engine goes, the more the governor tries to close the throttle. Two attempts of an if with an "and" are failing: if [ ] -a [ ] , if [[ && ]] Why? To counter this, and to give you control of the engine speed via a lever that behaves a bit like a throttle, there is another lever (we'll call the throttle lever) connected to the throttle cable/speed control via a spring (we'll call the throttle spring). Also fits most Honda WT30XK4 WT40XK3 pumps & cub cadet CC4033 26A-BPH3710 pressure washer. This mean in this fight between the two systems, a stable state can be reached where the governor is pushing closed with X force and the throttle spring is pulling open with X force. Had a bent crank and the owners are thick, so it was brought to me when it "wouldn't start" As a result there is some vibration damage that I have repaired. This in turn speeds the engine up to it can reach the same steady state, it was in before. Honda GX160 kill switch questions | Hobbyist Forums Will run for a moment, but then dies out. Is it possible to jam the switch OPEN? Note: This feature currently requires accessing the site using the built-in Safari browser. Test it with the kill switch lead disconnected to eliminate the kill circuit from the equation, set the air gap to around .010" and you should be in the ball park. Switching Power, Inc. 3601 Veterans Hwy. For most engines, Honda recommends replacing the spark plug at least yearly, while each model has recommendations based on operating hours. You have to feather the choke some until it gets warm and then when you finally turn the choke off competely it tends to want to surge slightly. . yes it could be an oil alert problem. In this state the throttle opening is constant, as is the engine speed. As soon as the engine is started and spinning under its own power the governor internals are being spun too. Feb 22, 2016. Below are some fundamental Honda troubleshooting issues and their probable causes for the GX120, the GX160 and the GX200 Honda Engines. ON Off Engine Stop Kill Switch Fitment: Replacement for Honda GX100 3hp / GX120 4hp / GX160 5.5hp / GX200 6.5hp / GX240 8hp / GX270 9hp / GX340 11hp / GX390 13hp engines. I messed around with the air screw, but it still wont run off choke. I can cut about 200 linear feet before the engine quits. Like to get it close to original as much as possible. Questions of a Do It Yourself nature should be submitted to our "DoItYourself.com Community Forums". If the engine has been running, it needs to be left to cool for at least a half hour before working on it to prevent burns. I dropped the bowl and cleaned the jet and replaced the filter with the same problem. Once I replaced carb, the engine runs smooth at all throttle levels. When you set the throttle lever to some partly-open configuration the throttle spring pulls on the governor lever, pulling on it in such a way that it's trying to pull the throttle open. Those low oil sensors can be quite finicky and you can not really trust the oil dipsticks as to amount of fill. On most models, the starter cover will need to be removed to access the tab. The engine, a Honda GX 270 is the problem. Then extend the wire up to the operators area with a manual On/Off switch mounted there. Minimize is returning unevaluated for a simple positive integer domain problem. You are using an out of date browser. Remote Start/Kill on your keychain. check the main jet for a blockage.. if you see any water in the fuel bowl or seperator that may be the problem. Can work on virtually ANY electric start engine. . How can an accidental cat scratch break skin but not damage clothes? Also unplugged the oil alert system. If it wont run without the choke, and you dont have an air leak, that means the carb you put on it most likely needs to be rejetted to run right, it needs more fuel. I am now stopping the engine by choking the carb. Shut it off to move some items, would not restart. This engine shut off switch had a round wire connector to attach to the ignition on the motor, The connector pulled right off the switch. On GCV models, this shroud is connected to the fuel tank. Honda's are bad about the governor gear wearing out, it is inside the engine block. Details Or fastest delivery June 5 - 8. Hillside Honda serves the Long Island, Queens, and Brooklyn area with a wide variety Honda vehicles. Wont stop. I don't think that's it because that wouldn't be affected by throttling down quickly, but still worth a check. Small wire that goes to the coil. Copyright 1995-document.write(new Date().getFullYear()) MH Sub I, LLC dba Internet Brands. Is the gap between the flywheel and the coil super critical ? small engine - What closes the throttle on a Honda GX120? - Motor

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honda gx160 kill switch not working