yuasa battery installation instructions
Notes: Please read before adjusting acid-levels. We do not recommend the use of these testers as: They are potentially unsafe to use as most types produce a spark when the spikes are first pressed into the terminals. The Ampere-hour capacity of the system is the same as that of the individual batteries. Do not use bottled Mineral water (impurities within the water will increase water loss and battery self-discharge). Do not use water or any other liquid to activate a battery. Note. D.Follow carefully the charger-manufacturers instructions. If the batteries are to be stored for six months or more they will need a supplementary charge prior to installation as outlined in Section 3. Switch on the charger. The latest generation of testers is digital. Yuasa trade Online Vehicle Battery Lookup Tool. Click to reveal If you cannot set the recommended rate, extend or reduce the charging time on a pro rata basis. See Section D. If you are using a constant-current charger or a boost-charger, remove the vent-plugs or manifolds before charging. Make sure handles are left in the flat (down) position. (The seal preserves the charge in the battery. 2. This is also shown in the table below. Connect the earth-connector to the other terminal after removing the terminal cap. Drop testers have 2 spikes that are pressed into the tops of the battery terminals and a simple voltmeter to check the discharge voltage. For other operational temperatures see the table below. Low maintenance batteries in normal vehicle applications in temperate climate operation need water-addition only at yearly intervals. There is no need to remove the vent-plugs or manifolds if you are using a constant-potential or a smart charger. Always wear plastic gloves and protective eye wear. The following table shows the recommended torque settings for terminal nuts and bolts. 2014. For example, if the recommendation is to charge the battery at 4.0A for 6 hours (24Ah = 4.0 x 6), charge the battery for 12 hours if you can only set the charger at 2.0A (24Ah = 2.0 x 12). For the evaluation of new factory fresh batteries different readings can be seen depending on the manufacturers plate design and acid density. Ensure that the battery is always kept in as high a state-of-charge as possible. Do not attempt to use on other voltages and types of . Note that performance checks on newly-commissioned dry-charged batteries with modern electronic digital testers using conductance technology are not recommended. Inspect the battery consignment for obvious signs of transit damage. Car and Commercial Vehicle (CV) Batteries. DO NOT OVERTIGHTEN. GNB Industrial Battery Charger Installation And Operation Manual This is allowing for a charging and equalisation period. The action you just performed triggered the security solution. 2015 Battery Applications and Specifications, UPG UBVT-5 Sealed AGM V-Twin Heavy Duty 12-Volt 19 Ah Capacity HD Terminal Battery Use and Care Manual, Yuasa YUAM7210A Battery Application Guide, BikeMaster Lithium Ion Batteries Yuasa/BikeMaster Quick Reference, UPG UB5L-B Conventional Wet Pack 12-Volt 5 Ah Capacity F Terminal Battery Use and Care Manual, Allied Brass BSK-225LA-ORB Corner Combination Shower Basket in Oil Rubbed Bronze User manual, Bosch Automotive Bosch M6022 Batterie moto YTX16-4 Specification, 168-230A, Instruction Manual (map), sportsTECH.pmd, 800021 Cycle-Tron Personal Watercraft Batteries, Kawasaki MULE 4010 TRANS4X4 Service Manual, rizoma Ducati 97380911A, Ducati 97381061A Manual. Digital battery testers are not designed to check thefully developed cold cranking performance of anew battery. Fill the battery with the electrolyte supplied with the battery. PDF OWNER'S MANUAL - Yuasa Battery, Inc. With each six-month inspection, please complete the voltage log sheet provided. C.Only use a boost-charger that limits the charging voltage to a maximum of 14.2 Volts and that has a temperature monitor. (If you wait until the last battery is charged, some of the batteries will be overcharged). D.Charge the battery for the number of hours shown in the table below depending on the open-circuit voltage. Performance & security by Cloudflare. Please include what you were doing when this page came up and the Cloudflare Ray ID found at the bottom of this page. 2 0 1 7. PDF 2020 Powersports Battery - Yuasa Battery, Inc. Battery Characteristics & Fault Diagnosis, Battery recycling and scrap collection service, Installation, Commissioning & Maintenance Guide, Battery Discharging & Charging Characteristics, Automotive, Commercial & Leisure & Marine, Automotive Battery Operating States, Lifespan & Replacement Conditions, Start Stop Vehicle Battery Replacement WARNING, Silver Calcium Batteries for Ford Vehicles, Auxiliary & Back-up Automotive Batteries Explained. MANUFACTURED IN THE . When multiple numbers of batteries are being used, make connections as follows. The battery case is made from ABS resin, do not place in an atmosphere with organic solvents or adhesive material. Use this charger only on 6 volts and12 volts LEAD ACID, AGM and GELLED ELECTROLYTE (GEL-CELL) batteries. The battery open circuit voltage is under 2.1 volts per cell. A. Do not charge on constant current chargers or boost chargers. Note. There are several actions that could trigger this block including submitting a certain word or phrase, a SQL command or malformed data. Please select which application you are interested in? Battery operational temperature over 25C will have a severe detrimental effect on battery service life, see Table in Section 5.1. This website is using a security service to protect itself from online attacks. than once. Use an approved, calibrated tester. VRLA Installation, Operation & Maintenance Manual 4 Subject to revision without prior notice. Measure the battery open circuit terminal voltage which should be > 2.1 volts/cell (12.6 volts for a 6 cell battery). CAUTION: The minimum cut off voltage is 1.6 volts/cell to prevent possible permanent damage and reduction of service life. The batteries in the UPS should be installed in a dry and adequately ventilated area, with an operational temperature of between 20C and 25C. Conductance Tester are designed to measure the internal resistance of the battery. The recommended distance is 10mm. If there is no maximum line, but there are filling tubes projecting from the bottom of the lid, fill to the bottom of the tubes. (Note: contaminated acid with impurities can seriously damage the life of the battery, in some cases reducing this to a few days. Page 1 Yu-Fit Battery Configurator Tool User Guide. Battery Guides - Yuasa Battery, Inc. For example, a load of 4A for 10 hours will discharge a battery by 40Ah. Sales of dry charged batteries within our range is very limited, usually for specialist markets. A boiling cell on a flat battery does not mean that the battery is faulty. Check that the battery has the correct polarity for the vehicle. Yuasa Batteries (part of the GS Yuasa Corporation) is one of the largest manufacturers worldwide of Lead acid Automotive batteries and its batteries are designed to confirm to the internationally recognised standards. You can email the site owner to let them know you were blocked. This currently makes it unclear to the customer to what rating the battery is capable of meeting EN1 or EN2 without access to the listing. The Marine battery range has been designed with sealed lid to exceed the 55 duration requirement according to item 5.10 of EN50342.1 A1 2011. The use of petroleum-jelly (Vaseline) is not necessary on modern polypropylene batteries, but there is no disadvantage in using it. How long should a battery last? Refer to the vehicle handbook or service manual. Installation manual Battery Types. Yuasa YUAM6212B BATTERY TYpEs BATTERY TYpEs 2 AGM separators with superior grid designs for extreme vibration resistance More active material surface area for enhanced performance and power Supplied "Factory Activated" (nonspillable) Highest CCA motorcycle battery (500 CCA on GYZ32HL) If the battery is on a vehicle that is not to be used for an extended period (more than 1 month), disconnect it from the vehicle. See Section G. Typical applications are motor-generators, stand-by applications etc. WARNING: RISK OF FIRE, EXPLOSION OR BURNS. If this represents 50 per cent state-of-charge, we would recommend a 80Ah battery. http://www.atbatt.com/batterytimes/how-to-fill-and-charge-yuasa-ytx14-bs-motorcycle-battery/In this video we demonstrate how to prepare a brand new dry-charge Yuasa lead-acid battery for a motorcycle. Yuasa User Manuals Download | ManualsLib of battery charger should I use, what's the difference between AGM and Conventional batteries, how do I test or install a battery and more. (As explained above, it should not be necessary to add water unless the battery has encountered exceptional conditions). View online (38 pages) or download PDF (7 MB) Yuasa YUAM6212B Installation manual YUAM6212B PDF manual download and more Yuasa online manuals . If not, charge the battery or use another that has a voltage above 12.40V. Some batteries have hold-downs at both the sides and ends. Fit the normal vent-plugs and terminal covers. C.Charge the battery at the recommended charge rate (See Battery Specifications section of the Catalogue). Examine the outside of the packing for signs of rough handling before accepting the charger from the carrier. Please use the recharge date to ensure that the oldest batteries leave your stock first. EFFECT OF TEMPERATURE ON FLOAT CHARGE VOLTAGE AND BATTERY LIFE. Installation & Maintenance Manual Disclaimer The information contained within this document has been derived from various competent sources and has been checked and authorised by Century Yuasa Batteries Pty Ltd. before publication. 2. PDF sealed rechargeable lead-acid battery Application Manual - GS Yuasa 1. For filling, use battery-grade dilute sulphuric acid of specific gravity 1.270 1.280 at 25C conforming to BS3031 or better. DANGER: BATTERIES ARE ELECTRICALLY LIVE AT ALL TIMES. This means that in normal vehicle applications in temperate climate operation, it is not necessary to add water. Store shrink-wrapped batteries up to 3 high. Charging may reduce further its potential life. 2014. Note. There are several actions that could trigger this block including submitting a certain word or phrase, a SQL command or malformed data. Manualzz provides technical documentation library and question & answer platform.Its a community-based project which helps to repair anything. DANGER: BATTERIES ARE ELECTRICALLY LIVE AT ALL TIMES. Click here to download a printable pdf guide. Today's NP Series is the culmination of over seven decades of battery manufacturing experience. Do not use grease. 2. Please include what you were doing when this page came up and the Cloudflare Ray ID found at the bottom of this page. (Levels rise on charging). These maintain a fixed, constant, preset current throughout the charging period irrespective of the battery on-charge voltage. The action you just performed triggered the security solution. Examples are Midtronics and Bosch testers. Batteries should be installed ideally within 15 months after manufacture. The majority of commercial chargers, particularly home-chargers, are of this type, and allow neither the voltage nor the current to be preset. 2.2 Use a digital voltmeter/multimeter with a minimum of 2 figure resolution (e.g 12.76V). How to determine whether or not my Yuasa battery has been fully charged? 2. Yuasa UXL Series Manuals | ManualsLib Some smart chargers have a special setting for all-calcium batteries and will charge these from flat, which most other chargers are unable to do. Charging batteries regularly on a non-vehicle charging system may result in a higher rate of water-loss. DO NOT OVERTIGHTEN. Always recharge immediately after use. Leave the battery for 20 30 minutes and then measure the open-circuit voltage. YB10L-A2 AGM Maintenance Free Battery - 12 Volt 10 Ah DO NOT OVERTIGHTEN. However there may be some installations where there are corrosive compounds/elements nearby or in the atmosphere. Practice FIFO (First In, First Out). For example, if the battery has a voltage of 12.16V, charge it for 10 hours at the recommended charge rate. Date: 06/00-3-RECOMMENDED INSTALLATION EQUIPMENT AND SUPPLIES Before working with the battery system, be sure that you have the proper protective clothing, safety equipment and insulated tools a s specified in the Safety, Storage, Operating and Maintenance Manual for the Series Modular Battery Systems (58.06). Ensure the 2 terminal caps are still fitted at this stage. The batteries in the UPS should be installed in a dry and adequately ventilated area, with an operational temperature of between 20C and 25C. Your IP: These should be tight enough to secure the battery and not allow it to move. Do not use acid from old batteries). Check that the battery has a voltage above 12.40V. The voltage should be (worse case higher than 12.25V) ideally higher than 12.4V at the time of installation. E.If you are charging a battery below 11.00V (overdischarged) that has been in service, a specialised charger capable of providing a very high charging voltage may be necessary, and the recommended current may not be obtainable at first. 69.163.152.114 Switch off all electrical loads and remove the ignition key from the car. Never overfill a battery. If the voltage is below 9.60V after 15 seconds and it is unstable, normally falling quickly, the battery should be replaced. There are many types of charger available; their working principles and the procedure for using these is given below. 164.92.225.247 Why? Please include what you were doing when this page came up and the Cloudflare Ray ID found at the bottom of this page. If it is broken, air will enter and cause the battery to lose charge). 550 034 050<, 034=> Is a specific number to that battery which gives details of lid type, life, vibration resistance and also whether the battery conforms to EN1 or EN2 high rate, 050=> High rate current in this case 500A. (Heat causes batteries to lose charge more quickly, and excessive heat can damage batteries). Yuasa Manuals and User Guides The sections below give details for different types of charger. (If there is any corrosion, hot water will instantly remove this). Installation, Commissioning and Maintenance Guide - Yuasa Examples are testers supplied by Midtronics or Bosch. If this is not possible, charge batteries in series. 5/ GENERAL INSTALLATION CONDITIONS The following chapter should be read carefully before starting the installation of YUASA batteries. How to make your motorcycle or scooter battery last longer, How to extend the service life of your leisure battery. B.Never boost-charge any battery that is below 11.00 Volts as it will be too sulphated to accept a charge; scrap the battery or charge normally. Do not stack batteries on top of other batteries. Connect the negative terminal (-) of the final battery securely to the negative terminal (-) of the charger or load. SINCE 1979 ABOUT YUASA BATTERY . We recommend that a leisure battery in a medium cyclic application should be sized so that it is not normally discharged to more than 50 per cent state-of-charge. 1.Check the electrolyte-levels in all the cells. The battery is able to vent gases through breathing holes, and so it is not strictly sealed. Fill each cell one after the other and complete the filling in one operation. First, batteries must not be left in a discharged state, and must be charged immediately after a discharge. PDF Installation & Maintenance Manual - Century Batteries The life of a battery regularly discharged by 50 percent is about 5 times that of a battery regularly discharged to 100 per cent. How to Activate an AGM Battery in 7 Easy Steps To activate an AGM Battery, the battery must be out of the vehicle and sitting on a level surface. USA . Note, the inter cell connectors may vary in length to accommodate the battery rack or cubicle configurations. The temperature of the acid and the battery should both be at room-temperature in the range 15 30C. Smear lightly on the terminals. Fully charge the battery before storage and give it a refreshing charge every 3 months. Yuasa NP Series Installation Use & Care Instructions - ManualsLib If it is below 12.50V, charge the battery. 2. The respect of these advices allows to store the batteries for few years. Modern cars have electrical accessories that slowly discharge the battery even when the ignition key has been removed. Yuasa YUAM6212B Battery Installation manual | Manualzz Midtronics, Bosch BAT121 being the most common types currently on the market). Connect the negative terminal (-) of battery No.1 securely to the positive terminal (+) of battery No. Battery Characteristics & Fault Diagnosis, Battery recycling and scrap collection service, Installation, Commissioning & Maintenance Guide, Battery Discharging & Charging Characteristics, Automotive, Commercial & Leisure & Marine, Installation, Commissioning and Maintenance Guide, FXH90-12FR, FXH140-12FR, FXH185-12FR, FXH190-12FRFXH200-12FR. Connect positive terminal (+) of battery No.1 securely to the positive terminal (+) of the charger/load. The use of these invalidates the guarantee. Charging Procedure with Constant Potential and Modified Constant Potential Chargers. (See below). This is to allow the acid to completely seep into the plates.You can also find out additional information on charging motorcycle batteries here http://www.atbatt.com/batterytimes/how-to-charge-a-motorcycle-battery/ Designation of Battery Type Numbers The disadvantage of the conductance tester is that they all use a standard algorithm (program) to estimate the CCA reading from the measured internal resistance reading. PDF TECHNICAL MANUAL SEALED LEAD-ACID BATTERIES - Power Sonic All safety precautions should be undertaken prior to recharging batteries. Electrolyte should be between 60 and 86 degrees Fahrenheit before filling. Cloudflare Ray ID: 7d0fcf23c9d5ef7f You can email the site owner to let them know you were blocked. Due to differences in battery designs it is not possible to give a perfect relationship between internal resistance and actual performance in the laboratory. The values given by these meters are not comparable with those determined using the laboratory test equipment where batteries are physical discharged under real high discharge load, at a temperature of -18C. Receiving Immediately upon receipt of the charger, check it against the shipping invoice to ensure the shipment is complete and undamaged. The results can be misleading until the battery has undergone some service use. If there is not a maximum line nor filling tubes in polypropylene batteries, fill to 7mm (0.25 inches) below the bottom edge of the lid-skirt. It is recommended that the electrical system, and particularly the charging system, of the vehicle be checked to make sure it is operating correctly. Check that the connectors, the hold-down clamps and the tray are clean and corrosion-free. Batteries used in these applications should be changed every 2 years or more frequently. Page 4 SECTION 1 - INSTALLATION 1.1. refer to this Technical Manual and individual battery specification sheets for more details. (Note a maximum of two recharges are allowed prior to sale, and product should not be sold a maximum of 9 months after the expiry of first recommended recharge date). A good average cut off voltage is 1.7 volts/cell. If there are no filling tubes in hard-rubber batteries, fill to 15mm (0.5 inches) above the tops of the separators. Note: On some cars, the doors will lock when the battery is disconnected so this is why the key should be removed from the car. In this case, monitor the current and adjust as necessary during the charge. The Leisure Battery range is recommended for these applications; standard vehicle batteries are not suitable. If the voltage after 15 seconds is stable and above 9.60V, the battery is in a satisfactory condition with no faults. The term low maintenance applies only when the battery is used in an approved commercial vehicle application. Connect the positive termination cables together through a battery breaker or isolator switch. This will depend on the discharge rate. Yuasa NP, NPL, SWL, FXH, RE, EN, ENL, UXL and UXF Installation, Commissioning and Maintenance Guide. Fill to the UPPER LEVEL as indicated on the battery. Recharge date is only an indication of recharge period as self discharge is subject to storage conditions. All Yuasa branded batteries sold into the marketand regularly audit tested to ensure conformance to therelevant standard. Our batteries are designed to be topped up with water if water should be lost owing to, for example, a charging system fault, prolonged operation in hot climates, excessive off-vehicle charging etc. Yuasa SWL Series Manuals | ManualsLib Wash the battery with hot water and dry it. Date Coding of batteries for stock rotation purposes. Sealed vehicle batteries do not allow any access to the electrolyte, and so cannot be topped up. Check that the vent-plugs or manifolds are firmly in position. Page 2 If you experience any problems contact Technical Support on 0800 93 93 93 YU-FIT USER GUIDE. (Small stones or sharp points on a concrete floor can damage the base of the battery and cause leakage). Failure to do this will result in a greatly reduced battery life for the new battery that has been fitted. When fastening connectors provided to battery terminals an INSULATED SPANNER must be used. Fit and tighten the hold-down clamps. The float charge voltage stated in Section 5.0 relates to an operational temperature of 20C. However, if the levels are below the tops of the separators, top up with distilled or deionised water until the separators are just covered. To avoid damaging terminals that stand proud of the lid). We do not recommend the use of battery additives. 2.1 A voltage check should be carried out as a matter of course, both to identify older stock and highlight batteries requiring recharge. This value will be high enough to compensate for the batterys self-discharge and keep the battery in a fully charged condition. Disconnect the live-connector second. When connecting the batteries, free air space must be provided between each battery. The testers effectiveness on a deeply discharged battery is less effective as although a good starting current figure can be indicated and the vehicle will start, it doesnot indicate that the 20 hour capacity of the battery may be as low as 10-30%. 139.59.111.99 Fill each cell with acid to a level of 3 6mm above the tops of the separators. How to Fill and Charge Yuasa YTX14-BS Motorcycle Battery Make sure the hand-brake is on, and that the car is in neutral or park. Simply carrying a brand name on a product makes it more expensive.
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